100,000 lb
Load-rated test fixture for structural safety and certification testing
Validated
Stress calculations performed to confirm pin diameter and beam sizing
Delivered
Fabrication-ready design capable of safe, repeatable load testing
Overview
- Load-testing fixture designed for a lifting lug rated to 100,000 lbs — used to verify structural safety and load capacity
- Fixture simulates real-world vertical lifting conditions to support quality assurance and certification testing
- Dual hydraulic rams, reinforced test frame, and lifting lug interface all incorporated into a single assembly
Engineering
- Complete assembly modeled in SolidWorks — dual hydraulic rams, reinforced test frame, and lifting lug interface fully resolved
- Stress calculations performed to determine appropriate pin diameter and beam sizing for structural safety
- Design validated across all load-bearing components before fabrication package handoff
Outcome
- Fabrication-ready and structurally validated design delivered — capable of safe, repeatable load testing
- Full-capacity testing of lifting lugs enabled with confidence in structural performance
- Stress analysis confirmed design integrity at rated load with appropriate safety margins